An Ausweg productSmart factory MES, built in-houseDigiFacto connects every machine, utility and operator to one platform and turns the data into live decisions: production, OEE, energy, maintenance, quality and traceability, synced with your ERP.
Four products · one platform
Machine data flows from CNCs, PLCs, energy meters and sensors through the Ausweg IoT gateway into the DigiFacto platform, which feeds four products.
Live OEE, losses & planning
kWh per machine & per part
Breakdown to repair, no phone calls
Warning before failureShared machines, users and dashboards · See every module ↓
Trusted by 400+ clients
Every event is captured where it happens and acted on in minutes, not at month-end.
| The moment | Today | With DigiFacto | Product |
|---|---|---|---|
| Shift starts | Paper register; job explained verbally | QR login; job, SOP and drawing on screen | Efficio |
| A machine stops | Noticed at shift end, if at all | Alert in seconds; reason coded at the machine | Efficio |
| Breakdown | Phone calls and waiting for maintenance | Ticket raised to the right technician automatically | FixItNow |
| Bearing wearing out | Line stops without warning | Warning 1–4 weeks before failure | Predicta |
| Energy bill arrives | Monthly surprise with no breakdown | kWh per machine and per part, live | AusEnergy |
| Daily MIS report | Compiled by hand in Excel | Automatic reports and live TV and mobile dashboards | Efficio |
Most plants start with one pain point and one product, then add the rest on the same platform. Pick yours.
Efficio captures every stop at the machine and the operator codes the reason, so hidden downtime and slow cycles show up as live OEE.
+15–25% OEEEfficio → The problemAusEnergy meters every machine and feeder and shows kWh per part, idle running and peak demand before they reach the invoice.
−20% energy costAusEnergy → The problemFixItNow raises the ticket the moment a machine stops, sends it to the right technician and tracks MTTR, MTBF and preventive work.
−30–50% unplanned downtimeFixItNow → The problemPredicta watches vibration, temperature and current on critical assets and warns while the fault is still small.
1–4 weeks early warningPredicta → The problemDigiTrack puts the job, SOP and drawing on a tablet at the machine, and daily MIS reports build themselves.
0 manual production logsStart a pilot → The problemProduction orders flow from SAP, Oracle, Tally or Odoo to the machines, and confirmations post back automatically.
Two-way ERP syncERP integration →Results are typical, indicative ranges from deployments, not guarantees.
Start with the product you need today and add the others later. All four share the same machine connectivity, masters, users and dashboards.
Shared by all four
Live production, OEE and losses for every machine, shift and operator.
+15–25%OEE improvementTypical deployments · indicative
Explore Efficio →
Where every kilowatt, litre and cubic metre goes, per machine and per part.
−20%energy costTypical deployments · indicative
Explore AusEnergy →
Breakdown to repair without a phone call, and preventive work that gets done.
−30–50%unplanned downtimeTypical deployments · indicative
Explore FixItNow →
Warning weeks before a bearing, motor or pump fails.
1–4 weekswarning before failureTypical deployments · indicative
Explore Predicta →Efficio's executive view turns the week's machine data into what happened, why, what it cost and who is fixing it, with every open action tracked to its owner.
Demo plant data. See more Efficio screens →
The same platform, set up for your machines, your losses and your reports. Results below are from live customer plants.
Presses, CNC, welding and assembly lines: OEE per shift, reason-coded stops, energy per part and preventive maintenance on every line.
Tube mills, rolling mills, presses and furnaces across several plants, compared on one platform with changeover and late-start losses exposed.
CNC and VMC shops: drawings on screen at every machine, no manual data entry and ERP closing on time.
Precision machines and cobot cells with full production records, downtime tickets and no manual logs.
Filling and packing lines in several plants, with cloud OEE over 4G so no plant server is needed.
Energy, steam, water and compressed air per department, and condition monitoring on pumps, compressors and fans.
Plant performance, energy and maintenance work orders on Android and iOS, built on the same data as the web dashboards.
Live load, consumption and daily energy reports.
Accept, update and close maintenance work orders.
Sensors, gateways, platform and apps are designed, installed and supported by one team. Where a machine has no controller access, we retrofit wired I/O for run status and part count.
Select a layer to see the machines, protocols and systems it supports.
No controller access? We retrofit wired I/O, so machines of any age and make are connected.
One gateway speaks to every machine on the line and keeps data safe when the network drops.
Every product reads the same machine data, so OEE, energy, maintenance and machine health always agree.
Orders come down from the ERP and confirmations go back automatically. How the ERP sync works →
Your ERP knows what should be made. Your machines know what is being made. Without an MES, the gap between them is filled with paper, phone calls and Excel. DigiFacto closes it in real time.
Production orders and route cards (mandatory), BOM and stock (optional), on schedule or on demand.
Assign machine, date and shift manually, or let auto-planning load the earliest free capacity.
Operators log in by QR, RFID or face, start and end jobs, book downtime and enter rejections.
Production confirmation is posted automatically when a route closes. JSON over HTTPS, every call logged.
A general market comparison of the options most plants consider.
| Capability | Paper & Excel | Standalone IoT dashboard | Large global MES | DigiFacto |
|---|---|---|---|---|
| Works on old machines without a PLC | No data | Partial | Limited | I/O retrofit |
| Live OEE with reason-coded downtime | Month-end | Counts only | Yes | Live |
| Paperless operator app at the machine | No | No | Yes | DigiTrack |
| Energy, maintenance and prediction on one platform | No | Partial | Add-ons | 4 products |
| Two-way ERP sync | Re-typing | No | Yes | SAP · Tally · Oracle |
| Time to go live | — | Weeks | Long projects | 8–12 weeks |
| Hardware, automation and support | — | Varies | Partner-led | In-house, local |
Enter a few numbers about your shop floor. The estimate uses the typical Efficio result of 15 to 25% higher OEE; your plant study gives the real figure.
Estimated extra value per year
₹64.8 lakh to ₹1.08 crore
Indicative only. OEE after Efficio is capped at 85%, a world-class level. Results depend on your machines, losses and how actions are followed up.
A phased rollout with training and SLA-backed support at every step.
Assess machines, ERP and goals.
Install, connect and configure.
Go live on one line and validate.
Scale to all lines and train operators.
Tune KPIs with dedicated support.
On-site training and DigiTrack onboarding for every shift.
SLA-backed remote and on-site support from Coimbatore, Bangalore and Chennai.
Cloud, on-premise or hybrid. Role-based access, TLS 1.3 and a full audit trail.
How availability, performance and quality multiply into OEE, a worked example, the six big losses and how to raise it.
Read the guide → IIoT retrofitBring legacy CNC, press and moulding machines online with three wired signals, an I/O node and a 4G gateway.
Read the guide →An MES is the software layer between your ERP and the shop floor. It turns machine and operator data into live production, quality and maintenance information, so plans in the ERP are executed and confirmed with real numbers instead of manual reports.
SAP, Oracle, Tally, Odoo and custom ERPs through a REST API with JSON. DigiFacto pulls production orders, route cards and BOMs and pushes production confirmations back automatically, with three automatic retries and a log of every call.
No. DigiFacto reads data over the machine's existing protocol where one is available, and uses an Ausweg I/O retrofit where it is not. No OEM access or controller changes are needed.
The real-time engine pushes live data over WebSocket to more than 3,000 connected clients, including operator tablets, shop-floor TVs and management dashboards.
Most plants go live in 8 to 12 weeks: discovery, set-up and machine connection, a pilot line, then plant-wide rollout with operator training. A 30-day pilot on 2 to 5 machines gives you real OEE and a loss Pareto before you scale.
Yes. Efficio, AusEnergy, FixItNow and Predicta run on the same platform, machine connections, users and masters. Most plants start with Efficio or AusEnergy and add maintenance and condition monitoring later without re-installing anything.
Either. DigiFacto runs in the cloud, on a server in your plant, or as a hybrid. Access is role-based, traffic is encrypted with TLS 1.3 and every change is kept in an audit trail.
Industry 4.0 means connecting machines, utilities and people so decisions are made on live data instead of paper reports. DigiFacto is the software layer that does this on the shop floor: it collects machine signals, turns them into OEE, energy, maintenance and quality information, and keeps your ERP in sync.
OEE is availability × performance × quality. Efficio takes run and stop signals and part counts from the machine, planned time from the shift calendar, the ideal cycle time from the part master and rejections from the operator, and recalculates all three factors every few seconds.
Modbus RTU and TCP, OPC UA, Fanuc FOCAS, Siemens 840D, EtherNet/IP, PROFINET, PROFIBUS, EtherCAT and MQTT, plus LoRa, Zigbee, BLE and Wi-Fi sensors. Machines with no usable controller are connected with digital and analog I/O.
The Ausweg IoT gateway keeps recording. It buffers up to 17,000 records locally and sends them when the connection returns, so no production data is lost during an outage.
Yes. Traffic is encrypted with TLS 1.3, every user gets role-based access and every change is kept in an audit trail. You also choose where the data lives: in the cloud, on a server in your plant, or both.
Yes. Data rolls up from machine to line, plant, division and company. Plant heads see their own floor, and leadership compares every plant side by side; one tube and cycle manufacturer runs 22 plants on DigiFacto.
On the DigiTrack app at the machine. Operators log in by QR code, RFID card or face, start and end jobs, and pick the downtime reason in two taps when a machine stops. Rejections are entered at the end of the job or shift.
Yes. AusEnergy reads energy meters on each machine and feeder and combines them with production counts from Efficio, so you see kWh and energy cost per machine, per shift and per good part, alongside peak-demand alerts.
Predicta monitors vibration, temperature and current on critical assets and warns typically 1 to 4 weeks before a failure. The warning raises a planned work order in FixItNow, so the repair is scheduled before the machine stops.
SLA-backed remote and on-site support from Ausweg engineers in Coimbatore, Bangalore and Chennai, plus operator training for every shift and help tuning KPIs as you scale to more lines and plants.
Our engineers visit your plant, study your machines and goals, and recommend the right mix of automation, robotics and Industry X.0, with an estimated return.
